Manufacturing & Industry 4.0
Shop-floor visibility, MES layers, and IIoT pipelines that connect OT and IT safely — digital twins and predictive maintenance your plant managers can act on, not just admire on a dashboard.
Capabilities included in your build
MES & shop-floor
Work orders, OEE tracking, and quality checkpoints on tablets operators actually use.
IIoT ingestion
PLC, OPC-UA, and sensor streams normalised for analytics and alerting.
Digital twins
Asset models synced with live telemetry for simulation and what-if planning.
Predictive maintenance
Failure signals, spare-parts workflows, and CMMS integration.
ERP integration
SAP, Oracle, and mid-market ERP sync without nightly CSV rituals.
OT security posture
Segmentation, least-privilege access, and monitoring aligned with NIS2 expectations.
How we ship
- 01
Discovery
We start with a structured workshop to map goals, users, constraints, and success metrics.
- 02
Design
Wireframes evolve into interactive prototypes you can test with real users before a line of production code is written.
- 03
Build
Weekly demoable increments, written tests, and code reviews — no surprises at launch.
- 04
Launch
Hardened deployments, observability, and a launch plan covering rollout, comms, and rollback.
- 05
Iterate
Post-launch we track usage, fix friction, and ship improvements on a cadence that fits your roadmap.
Engineered for outcomes, not invoices
- Reduce unplanned downtime with actionable — not vanity — telemetry
- Senior engineers who respect OT change windows
- ISO 27001-friendly architecture documentation
- Pilot one line before plant-wide rollout
- Optional on-site discovery with your engineering leads
A modern, proven foundation
We pick boring, battle-tested tools so your platform stays maintainable five years from now.
Common questions
+Can you connect to our PLCs and SCADA?
OPC-UA, MQTT, and vendor-specific adapters — scoped per site during discovery.
+How do you handle OT/IT security?
DMZ architectures, read-only taps where possible, and change control your plant IT approves.
+Do you build operator mobile apps?
Yes — rugged-device-friendly UIs for inspections, Andon, and work-order closure.
+What ROI should we expect?
Clients typically target OEE visibility first, then predictive maintenance — we phase ROI so you fund each step.
Ready to build Manufacturing & Industry 4.0?
Send us a brief — you'll hear back within one business day with next steps.